CNC tube bender is a sophisticated piece of manufacturing equipment used to bend tubes pipes with high precision and repeatability. The machine operates by using computer programming to control the movement and operation of the bending mechanisms, ensuring a consistent and accurate bend each time. Here are some key features and components of a CNC tube benders: 1 Control Panel/Software: A user-friendly interface allows operators to input bending specifications and instructions into the control system. Complex software algorithms translate these instructions into precise movements within the machine. 2 Rotary Draw Bending: This is one of the most common methods used in CNC tube bending. rotary draw bending wraps the tube around a die set to form the bend. The die has a constant center line radius (CLR) that determines the bend's radius. 3 Clamping System: To prevent the tube from slipping during the bending process, a strong clamp holds the tube firmly against the die. 4 Pressure Die: This component helps to support the tube on the outside radius of the bend, preventing deformation as the bend is being formed. 5 Mandrel: A mandrel is inserted into the tube to provide internal support during bending, maintaining the tube's roundness and preventing wrinkles, especially when bending at tight radii or with thin-wall tubing. 6 Wiper Die: To prevent wrinkling on the inside radius of the bend, a wiper die is often used. It wipes against the material, smoothing out the bend. 7 Bend Die: The bend die determines bend and radius. CNC tube benders can have multiple dies to accommodate various sizes and angles. 8 Programmable Logic Controller (PLC): A PLC is the brain the bending process with precision according to the programmed instructions. CNC tube benders are commonly used in automotive, aerospace, construction, and manufacturing industries for applications such as exhaust pipes, frames, handrails, and structural elements. Their ability to produce consistent, high-quality bends makes them indispensable in settings where accuracy and efficiency are paramount.

Mandrel tube bender is a sophisticated piece of manufacturing equipment used to bend tubes pipes with high precision and repeatability. The machine operates by using computer programming to control the movement and operation of the bending mechanisms, ensuring a consistent and accurate bend each time. Here are some key features and components of a mandrel tube benders: 1 Control Panel/Software: A user-friendly interface allows operators to input bending specifications and instructions into the control system. Complex software algorithms translate these instructions into precise movements within the machine. 2 Rotary Draw Bending: This is one of the most common methods used in mandrel tube bending. rotary draw bending wraps the tube around a die set to form the bend. The die has a constant center line radius (CLR) that determines the bend's radius. 3 Clamping System: To prevent the tube from slipping during the bending process, a strong clamp holds the tube firmly against the die. 4 Pressure Die: This component helps to support the tube on the outside radius of the bend, preventing deformation as the bend is being formed. 5 Mandrel: A mandrel is inserted into the tube to provide internal support during bending, maintaining the tube's roundness and preventing wrinkles, especially when bending at tight radii or with thin-wall tubing. 6 Wiper Die: To prevent wrinkling on the inside radius of the bend, a wiper die is often used. It wipes against the material, smoothing out the bend. 7 Bend Die: The bend die determines bend and radius. mandrel tube benders can have multiple dies to accommodate various sizes and angles. 8 Programmable Logic Controller (PLC): A PLC is the brain the bending process with precision according to the programmed instructions. Mandrel tube benders are commonly used in automotive, aerospace, construction, boiler, and manufacturing industries for applications such as exhaust pipes, frames, handrails, and structural elements etc. Their ability to produce consistent, high-quality bends makes them indispensable in settings where accuracy and efficiency are paramount.

CNC fiber laser tube cutting machine is an advanced piece of equipment designed to cut various of tubes and pipes with high precision efficiency. It utilizes a fiber laser, which is a type of where the active gain medium is an optical fiber doped with rare-earth elements such as erbium, ytterbium, neodymium, or others. These lasers are known for their superior beam, high efficiency, and long service life. Here's of the key and benefits of a CNC Fiber Laser Tube Cutting Machine: 1, Precision and Accuracy: Fiber lasers are incredibly accurate, which allows for intricate cuts and detailed patterns on tubes pipes. The CNC aspect means that the cutting is fully automated and controlled by a computer, following a digitally pre design. 2, Versatility: These machines can handle a variety of materials, including but not limited to carbon steel, stainless steel, aluminum, and other metals. They're also capable of cutting different tube shapes such as round, square, rectangular, and oval tubes various profiles. 3, Speed and Efficiency: CNC fiber laser tube cutting machines are known for their speed, being able to cut at a much faster rate than traditional mechanical cutting methods. This leads to increased production rates and efficiency in manufacturing process. 4, Clean Cuts and Low Maintenance: The laser cutting process is contactless, which means there is minimal wear and tear on the machine. This results in cleaner cuts and reduces the need for maintenance over time. 5, Ease of Operation: Modern fiber laser machines come with user-friendly interfaces and software that simplify the operation process. Operators do not need to be highly skilled programmers to run the machine effectively. 6, Energy Saving: Compared to CO2 lasers, fiber lasers are more energy-efficient, which can result in lower operating costs. 7, Reduced Set-up Times: The automatic setup options available for these machines greatly reduce the time needed for job changeovers. 8, Safety: The cutting process is enclosed, reducing the risk of accidents and exposure to fumes and laser radiation. CNC fiber laser tube cutting machine is an ideal solution require applications such as automotive parts, structural components, gym equipment,, and more. With its combination of speed, precision, and versatility, it's a game-changer in the field of metal fabrication.

THE DESIGN AND SET UP OF TOOLING FOR ROTARY DRAW BENDING. 1. BEND DIE 2. CLAMP DIE 3. PRESSURE DIE 4. MANDREL 5. WIPER DIE

ALL-IN-ONE Technologies integrated into a single management suite Combining all product lines is easy because it was designed from the outset and simplified by the use of a single Bossray software.

Bossray CNC tube bender and laser tube use high advantage software for easy operate and precise with 3D simulation and IGS drawings convert functions. As for easy and quick malfunction remove, the software upgrades with remote control as well.